Introduction
The goal
of this project is to preform network analysis, in order to calculate the impact
of trucks on local roads as they travel to and from mines to rail terminals in
Western Wisconsin.
As one
could imagine, the increased traffic of trucks moving from mines to railroad
terminals has increased and speed up degradation on local roads in Western
Wisconsin. Weather trucks are full of sand or empty, the routes from mines to rail
terminals will be traversed many times per day, causing increased wear and tear
on local infrastructure that may not have been designed for that level of
traffic. Using the network analysis tools that are built into ArcMap will
allow us to determine the fastest and most likely routes between the mines
and the rail terminals. With this information, we can model and estimate the amount the
increased traffic from trucking along specific routes, and then attempt to capture the true cost of the routes and upkeep which local municipalities will pay for.
One may
think that the impacts of increased traffic may be negligible, however based on
current industry analysis in the White Paper, Transportation Impacts of Frac Sand
Mining in the MAFC region: Chippewa County Case Study, "At full build-out,
the frac sand mining industry will be characterized by mining twenty-four hours
a day, five days a week, heavy truck moves over rural roads, and unit or manifest
trains moving approximately 40 million tons of sand a year..." (5), this
report also predicts that the investment levels of frac sand mining predict a
"20 to 30 year life span of the emerging frac sand industry" (5).
As you
can see, the impact on the road system will not be a small one or of a short duration, with trucks
moving back and forth across these roads almost constantly. Also noted by the White Paper is that, "Wisconsin serves as a model of how local government is
using road use or road upgrade maintenance agreements (RUMA) to recover road
damages, fund maintenance, and grade crossing improvement" (5).
But we cannot
just consider transportation of the frac sand, the construction of the mines,
along with the hauling of heavy mining equipment, waste and other factors such
as, "well construction, cement, steel pipes, rig infrastructure, as well
as mobile offices are needed" (7), and also contribute to road
impacts due to truck transport.
An example of the true impact of trucking predicts, "a conservative estimate of truck moves associated with a single
well consist of 1.340 one-way truck trips to establish the well, or 2,680 round
trip truck movements" (8). This White Paper also uses estimations of
truckload number in various mine activates (Fig 1) and truck impacts on the
local infrastructure based on type of truck movement (Fig 2).
With all of the different needs of the mine, as well as the movement of frac sand, one could imagine a substantial amount of wear and tear on local roads. Once the frac sand is trucked from a mine site, the sand is driven to a rail terminal, loaded on to a rail car, and sent to where the sand is needed to undergo the process of hydraulic fracing. As the map below illustrates this movement in Chippewa County. Rail terminals may only be accessed by frac sand trucks traversing State Highways and local roads (Fig 3).
With all of the different needs of the mine, as well as the movement of frac sand, one could imagine a substantial amount of wear and tear on local roads. Once the frac sand is trucked from a mine site, the sand is driven to a rail terminal, loaded on to a rail car, and sent to where the sand is needed to undergo the process of hydraulic fracing. As the map below illustrates this movement in Chippewa County. Rail terminals may only be accessed by frac sand trucks traversing State Highways and local roads (Fig 3).
In this
analysis we will begin to look at what this impact may be, in terms of a
hypothetical model, which will just focus on the impact of frac sand
transportation. During the establishment of the mine, and while the mine is
active, the amount of equipment which comes in compared to the amount of frac
sand that goes out will be relatively minimal, as most of the heavy lifting of
equipment will be when the mine opens and probably won’t be decommissioned or
moved unless it is replaced or until the mine is inactive and shut down. When
compared to the amount of trucks moving frac sand, which as stated previously,
never stops and occurs at a rate that is much greater than the movement of
equipment, and thus will be more impact-full on local infrastructure, and easier to demonstrate.
It is
important to note that the our analysis of trips and cost will be one that is
hypothetical and does not reflect real world data, but rather the process of
building a project, and undergoing the analysis of this set of information,
which can then be used with real world data and examples.
Methods
For our hypothetical
model, we will be using the data that we have gathered over the semester (published
in previous blog posts) as well as a new analysis we have not previously been exposed
to, Network analysis.
For our model we will be
using the following information: That the trucks transport frac sand from the
mines to the terminals 50 times per year (100 times total; round trip),
and that the cost of the impact of the trucks on the road is $0.022 cents per mile.
In using network
analysis we can use ArcMap to calculate the routes that would most likely be
used by the frac sand mining industry to transport frac sand from mine to rail
terminal. This essential works on the premise that the most direct routes are
the most cost effective, and will be the routes taken by the trucks when the
frac sand is moved.
In order to automate the
process and undertake the analysis faster, we developed this project in two
parts: first to write a python script which would select the mines in Western
Wisconsin of Interest, and second to use Network analysis and model builder to
automate the process of determining truck routes.
With both the python
script and the model builder, new sites could be added to this analysis to
reflect the change in mines over time, and offer a continued analysis with new
information. Additionally, this analysis could be shared and validated by
sharing either the python script or the model for someone else to undertake
their own analysis.
For the first portion of
this project we developed a python script that would….
- Select facilities that were in active status
- Select from the list of total facilities, the sties that were actually mines
- Create a feature class for facilities that were both active and mines which we could use for our analysis
- Select mines that are not within 1.5 km of their own rail terminal
For a picture of the
actual script that was used, please see the page Python Code
The first few steps of
the script were to narrow down the facilities to mines that were in active
status from a larger list of facilities, create a feature class of those
facilities, which would then be used in our later analysis.
The second part of the python code, was necessary for the reason
that we are interested in mines that are not within 1.5 km of a mine, due to
the fact that these sites have developed their own rail spur. Having a rail
spur allows those mine locations to load frac sand directly on to rail cars,
thus not needing to use trucks to transport the fracs sand off sight, and thus
do not impact local road infrastructure, so we have taken them out of our model.
Once our sites were
chosen, we added a network layer of streets to ArcMap. Again the network layer
allows us to determine the route locations from mines to rail terminals using
the Make Closest Facility tool.
To do this step of the
analysis we used model builder (Fig 4) which runs all the tools added to the
model in sequentially, and much faster than using individual tools.
![]() |
| Fig 4. Model Builder of the Network Analysis for Part 2. |
The first step in the model builder was select all of the Rail facilities that had 'rail' in their listed type, so that we would know that this set of facilities was indeed a rail terminal, and then we made a feature class of those Rail facilities.
Then we began employing network analysis, by using the create closest facilities layer. In order to use the 'Make Closest Facilities Tool, we have to use the 'Add Layer Tool' twice, once for the facilities (rail terminals) and ounce for the incidences (mines). Then we can use the Solve Tool to get a solved routes feature class. By projecting the Routes feature class into UTM WGS84 Zone 15N, we can turn the linear distance of the feature to a unit that is more easily converted to miles, rather than using Decimal Degrees.
By intersecting that projected routes feature class with a counties feature class, we could then run the Summary Statistics Tool and determine the actual number for route length.
At this point, the output of the Summary Statistics Tool created a table which gave us the information on the summed meters that traversed in each county by
trucks. From this information we added a field to the table, using the Add Field Tool in model builder, which converted
that distance in meters to miles. We then added two fields which similarly,
calculated the cost of the miles traversed in the county, and then how much wear
and tear over the course of the year the trucks traveling would actually amount
too in dollars. The equation that we used via the Calculate Field tool was...
- Cost of Travel = Route Miles* Cost to Infrastructure * Truck Trips per year * 2 (round trip!).
- or: Cost of Travel = Route Miles * 0.022 * 50 *2
The table is shown below (Fig 6)
| Fig 6. Table with added fields for conversion of km to miles and calculation of cost and total costs per county. |
Results and discussion
While the table in ArcMap works and has all of the information, cleaning up the table and using it to make some graphs will help us to understand how local infrastructure is being impacted. To clean up the table the information was copped from ArcMap to excel (Fig 7).
| Fig 7. Copied table from fig 6. which was entered and cleaned. |
After creating the table in excel, graphs were employed to visualize the data for a more thought out understanding of what the calculations done in model builder were actually telling us.
In the Frequency of Facilities Per County Graph we can see many counties have between 0-10 mining facilities, while a few counties have under 5 and a few counties have more than 10. The counties with the most facilitates are Barron, Chippewa, Trempealeau and Wood.
As we can see from the graphs (Fig 8,9,10), the number of facilitates that a county has does not directly mean that their will be an increased cost associated with road maintenance from transportation of frac sand. It is perhaps more important to realize that the location of the rail terminal dictates more damage, such as the case in Trempealeau county, we can see that a centrally located rail terminal limits the amount of road use. The take away from this is really about planning, if a county is planning on expanding or creating mining operations and transportation to rail terminals of the frac sand mining industry, locating the rail terminal will limit the costs of maintaining roads in the counties which the trucks frequent.
With the addition of the network analysis map, we can visually highlight which counties specifically have the highest costs, and the placement of mines relative to the rail terminals. Both the graphs and the map reinforce each other in terms of their analysis and really drive home the point of spatia distribution of the mines and terminals, and not facility number as the main qualifier of road cost.
Conclusions
This exercise serves as an example of the power of solving geospatial phenomenon using ArcMap. The ability of the user to understand ArcMap functions is paramount in solving real world problems.
Again, this is still a hypothetical model of potential impacts, that serves as a demonstration of only a portion of the traffic that these roads receive annually from the mining industry. But even with this limited information we have the ability to use ArcMap as a tool to understand the impacts of future decisions and evaluate future plans.
The other outcome of this analysis is in the road upgrade maintenance agreements (RUMA), between counties and mines to recover cost of road damage while the mine is in operation. Knowing how the rail terminals in each county are located can help the counties accurately conclude a correct contract with the mining companies to recover the true cost of damage caused to county roads.
Additionally we can also use this model to determine where a new terminal could be placed that would limit the amount of damage caused to roads, which would make both the mining companies happy, by decreasing their expenses due to the RUMA, and the city happy because they are not having to pay as much for road repair.
Sources:
- http://midamericafreight.org/wp-content/uploads/FracSandWhitePaperDRAFT.pdf
- ESRI street map USA is the source for the Network Dataset.
- The number of truck trips and cost of truck traffic on county roads was provided by Dr. Hupy











